No bubbles: When making tin and its alloy products, such as tin rods and tin ingots, it is very important to ensure that there are no bubbles. Bubbles are a common defect inside the tin ingot. Their presence will destroy the integrity of the tin ingot and reduce its mechanical properties and reliability. Taeantech VGC machine is protected by high vacuum technology and has strong sealing performance to avoid the generation of bubbles, which can significantly improve the internal quality of the tin ingot.
High vacuum protection: The high vacuum degree of this machine can reach 6.7x10-1Pa. Melting and pouring under a high vacuum environment can make the heat energy more evenly transferred to the material, improve the heat treatment effect and reduce energy consumption. High vacuum also avoids casting defects such as oxidation and bubbles, ensuring the purity and density of alloy metal materials.
Flexible casting: This machine has the function of quantitative casting, which can accurately control the weight and size of the casting as needed to meet diverse production needs. Secondary feeding function, when the tin ingot is cast and cooled, it will shrink. The machine can cast and replenish the material for the second time to make perfect tin products. This flexibility improves the flexibility of production and enriches the diversity of products.
Efficient production: The fully automatic high vacuum quantitative pouring equipment realizes highly automated production, reducing manual intervention and labor intensity. One-button operation makes the entire casting process simpler and more convenient, greatly improving production efficiency.
PID±1℃+Mitsubishi PLC: PID intelligent temperature control is the most advanced metal melting temperature control system. The controlled temperature difference will not exceed ±1°C, so the alloy material can be fully and evenly heated and melted to obtain high-quality molten metal without segregation. Mitsubishi PLC realizes precise control of various parameters in the fully automatic smelting and pouring process to ensure the production of high-density alloy metal round bars and ingots.
Multiple protections: The equipment has a complete protection system. When overcurrent, overvoltage, overtemperature, short circuit, etc. occur, the fault indicator light will light up and an alarm sound will be issued at the same time, so that employees can understand the situation more promptly while working and avoid safety accidents.
Yes. This vacuum ingot casting machine is built to melt and pour tin, lead, gold, silver and copper alloys into ingots, so one unit can cover mixed production rather than a single metal. If you run several alloys, keep them in separate crucibles and molds to avoid cross-contamination between runs. Tell us which alloy you cast most and whether you switch metals often; that is what determines the crucible and mold setup for your tin alloy automatic high vacuum ingot casting machine.
Yes, this is a 100kg model, so plan your batch around a 100kg melt rather than treating it as a small test unit. Match your mold set and pour count to that working batch, because ingot weight consistency depends on how you split the pour. If your typical batch is far below 100kg, a smaller model in the range will suit you better; if you routinely cast near this weight, this capacity is the right starting point.
Yes. An automatic stirring device runs before casting and keeps the alloy more evenly mixed, which matters when your ingot chemistry has to stay consistent from the first pour to the last. Check that your alloying additions are made before the stir cycle finishes so the melt is homogeneous when it is poured. For tin, lead and lower-melt alloys, a steady stir also helps you avoid heavy-element settling in the crucible.
Yes. The machine is built with an energy-saving design and low power consumption, so you are not running an oversized heater between pours. Keep batches matched to the crucible and avoid long hold times at temperature; that is where most of your power goes once the metal is molten. Before installation, get the electrical supply requirement confirmed for your site so the connection is right first time.
Yes. From the date of purchase the machine carries a one-year free warranty, and professional engineers provide one-on-one teaching guidance. Use that guidance to set up your melting, stirring and pouring routine on the actual alloys you run, rather than learning by trial on production metal. Put one or two operators through the session and write down the panel settings they use, so shift changes do not reset your casting consistency.
Yes. Melting and pouring take place in a vacuum and oxygen-free environment, so the metal is protected from oxidation through the cast. That matters most for tin and lead alloys that discolour easily and for gold and silver where surface quality carries into the finished ingot. Check that your pump and chamber routine hold vacuum through the pour, not just during melt, before you commit a production batch.
The advantages of this machine are as follows:
1. Vacuum smelting protection technology protects metal ，smelts and casts in a vacuum and oxygen-free environment.
2. The machine is equipped with a stirring device, which automatically stirs the alloy more evenly.
3. The machine has an energy-saving design and low power consumption.
4. PID temperature control system, the temperature difference will not exceed 1℃.
5. The machine is automatically cast, and the product has no color difference, no pores, and it is a perfect product made for you.
6. Easy to operate and clearly marked on the panel. The operator learns how to operate the machine very easily.
